Simulation of the Deformation for Cycling Chemo-Mechanically Coupled Battery Active Particles with Mechanical Constraints

Next-generation lithium-ion batteries with silicon anodes have positive characteristics due to higher energy densities compared to state-of-the-art graphite anodes. However, the large volume expansion of silicon anodes can cause high mechanical stresses, especially if the battery active particle cannot expand freely. In this article, a thermodynamically consistent continuum model for coupling chemical and mechanical effects of electrode particles is extended by a change in the boundary condition for the displacement via a variational inequality. This switch represents a limited enlargement of the particle swelling or shrinking due to lithium intercalation or deintercalation in the host material, respectively. For inequality constraints as boundary condition a smaller time step size is need as well as a locally finer mesh. The combination of a primal-dual active set algorithm, interpreted as semismooth Newton method, and a spatial and temporal adaptive algorithm allows the efficient numerical investigation based on a finite element method. Using the example of silicon, the chemical and mechanical behavior of one- and two-dimensional representative geometries for a charge-discharge cycle is investigated. Furthermore, the efficiency of the adaptive algorithm is demonstrated. It turns out that the size of the gap has an significant influence on the maximal stress value and the slope of the increase. Especially in two dimension, the obstacle can cause an additional region with a lithium-poor phase.