The use of Unmanned Aerial Vehicles (UAVs) is rapidly increasing in applications ranging from surveillance and first-aid missions to industrial automation involving cooperation with other machines or humans. To maximize area coverage and reduce mission latency, swarms of collaborating drones have become a significant research direction. However, this approach requires open challenges in positioning, mapping, and communications to be addressed. This work describes a distributed mapping system based on a swarm of nano-UAVs, characterized by a limited payload of 35 g and tightly constrained on-board sensing and computing capabilities. Each nano-UAV is equipped with four 64-pixel depth sensors that measure the relative distance to obstacles in four directions. The proposed system merges the information from the swarm and generates a coherent grid map without relying on any external infrastructure. The data fusion is performed using the iterative closest point algorithm and a graph-based simultaneous localization and mapping algorithm, running entirely on-board the UAV's low-power ARM Cortex-M microcontroller with just 192 kB of SRAM memory. Field results gathered in three different mazes from a swarm of up to 4 nano-UAVs prove a mapping accuracy of 12 cm and demonstrate that the mapping time is inversely proportional to the number of agents. The proposed framework scales linearly in terms of communication bandwidth and on-board computational complexity, supporting communication between up to 20 nano-UAVs and mapping of areas up to 180 m2 with the chosen configuration requiring only 50 kB of memory.
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