A Fingertip Sensor and Algorithms for Pre-touch Distance Ranging and Material Detection in Robotic Grasping

To enhance robotic grasping capabilities, we are developing new contactless fingertip sensors to measure distance in close proximity and simultaneously detect the type of material and the interior structure. These sensors are referred to as pre-touch dual-modal and dual-mechanism (PDM$^2$) sensors, and they operate using both pulse-echo ultrasound (US) and optoacoustic (OA) modalities. We present the design of a PDM$^2$ sensor that utilizes a pulsed laser beam and a customized ultrasound transceiver with a wide acoustic bandwidth for ranging and sensing. Both US and OA signals are collected simultaneously, triggered by the same laser pulse. To validate our design, we have fabricated a prototype of the PDM$^2$ sensor and integrated it into an object scanning system. We have also developed algorithms to enable the sensor, including time-of-flight (ToF) auto estimation, ranging rectification, sensor and system calibration, distance ranging, material/structure detection, and object contour detection and reconstruction. The experimental results demonstrate that the new PDM$^2$ sensor and its algorithms effectively enable the object scanning system to achieve satisfactory ranging and contour reconstruction performances, along with satisfying material/structure detection capabilities. In conclusion, the PDM$^2$ sensor offers a practical and powerful solution to improve grasping of unknown objects with the robotic gripper by providing advanced perception capabilities.