This paper presents an end-to-end framework for robust structure/control optimization of an industrial benchmark. When dealing with space structures, a reduction of the spacecraft mass is paramount to minimize the mission cost and maximize the propellant availability. However, a lighter design comes with a bigger structural flexibility and the resulting impact on control performance. Two optimization architectures (distributed and monolithic) are proposed in order to face this issue. In particular the Linear Fractional Transformation (LFT) framework is exploited to formally set the two optimization problems by including parametric uncertainties. Large sets of uncertainties have to be indeed taken into account in spacecraft control design due to the impossibility to completely validate structural models in micro-gravity conditions with on-ground experiments and to the evolution of spacecraft dynamics during the mission (structure degradation and fuel consumption). In particular the Two-Input Two-Output Port (TITOP) multi-body approach is used to build the flexible dynamics in a minimal LFT form. The two proposed optimization algorithms are detailed and their performance are compared on an ESA future exploration mission, the ENVISION benchmark. With both approaches, an important reduction of the mass is obtained by coping with the mission's control performance/stability requirements and a large set of uncertainties.
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