The cigarette draw resistance monitoring method is incomplete and single, and the lacks correlation analysis and preventive modeling, resulting in substandard cigarettes in the market. To address this problem without increasing the hardware cost, in this paper, multi-indicator correlation analysis is used to predict cigarette draw resistance. First, the monitoring process of draw resistance is analyzed based on the existing quality control framework, and optimization ideas are proposed. In addition, for the three production units, the cut tobacco supply (VE), the tobacco rolling (SE), and the cigarette-forming (MAX), direct and potential factors associated with draw resistance are explored, based on the linear and non-linear correlation analysis. Then, the correlates of draw resistance are used as inputs for the machine learning model, and the predicted values of draw resistance are used as outputs. Finally, this research also innovatively verifies the practical application value of draw resistance prediction: the distribution characteristics of substandard cigarettes are analyzed based on the prediction results, the time interval of substandard cigarettes being produced is determined, the probability model of substandard cigarettes being sampled is derived, and the reliability of the prediction result is further verified by the example. The results show that the prediction model based on correlation analysis has good performance in three months of actual production.
翻译:烟支吸阻监测方法不完善且单一,缺乏相关性分析和预防建模,导致市场上的香烟不合格。为解决这个问题并不增加硬件成本,本文使用多指标相关分析预测烟支吸阻。首先,基于现有的质量控制框架分析了吸阻监测过程,并提出了优化思路。此外,针对三个生产单元——切割烟叶供应(VE),烟叶卷绕(SE)和卷烟成型(MAX)——探索了与吸阻相关的直接和潜在因素,基于线性和非线性相关分析。然后,将吸阻的相关因素作为机器学习模型的输入,预测吸阻的值作为输出。最后,本研究还创新性地验证了吸阻预测的实际应用价值:基于预测结果分析不合格烟支的分布特征,确定了不合格烟支生产的时间间隔,推导出不合格烟支被抽样的概率模型,并通过例子进一步验证了预测结果的可靠性。结果表明,基于相关性分析的预测模型在三个月的实际生产中表现良好。