One key communication block in 5G and 6G radios is the active phased array (APA). To ensure reliable operation, efficient and timely fault diagnosis of APAs on-site is crucial. To date, fault diagnosis has relied on measurement of frequency domain radiation patterns using costly equipment and multiple strictly controlled measurement probes, which are time-consuming, complex, and therefore infeasible for on-site deployment. This paper proposes a novel method exploiting a Deep Neural Network (DNN) tailored to extract the features hidden in the baseband in-phase and quadrature signals for classifying the different faults. It requires only a single probe in one measurement point for fast and accurate diagnosis of the faulty elements and components in APAs. Validation of the proposed method is done using a commercial 28 GHz APA. Accuracies of 99% and 80% have been demonstrated for single- and multi-element failure detection, respectively. Three different test scenarios are investigated: on-off antenna elements, phase variations, and magnitude attenuation variations. In a low signal to noise ratio of 4 dB, stable fault detection accuracy above 90% is maintained. This is all achieved with a detection time of milliseconds (e.g 6~ms), showing a high potential for on-site deployment.
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