面向可维修性设计的复杂装备维修过程物理仿真与力反馈操作技术研究

项目名称： 面向可维修性设计的复杂装备维修过程物理仿真与力反馈操作技术研究

项目编号： No.50875239

项目类型： 面上项目

立项/批准年度： 2009

项目学科： 机械、仪表工业

项目作者： 刘振宇

作者单位： 浙江大学

项目金额： 31万元

中文摘要： 可维修性设计是复杂装备开发的重要内容。通过对产品数字样机进行维修过程仿真，设计人员可及早发现和改进装备设计中存在的维修性缺陷。本项目系统深入地研究了面向复杂装备可维修性设计的拆装过程物理仿真与力反馈操作技术，提出了基于动态响应谱的含间隙维修工具轨迹规划方法、基于不规则磨损面混合维建模的零部件拆装过程模拟技术、基于虚拟夹具约束的维修操作导航技术、基于动力学耦合计算的复杂装备维修力反馈方法，较为真实地模拟了维修工况下磨损、接触、操作力等物理因素对复杂装备维修性能的影响，为设计者在设计早期进行复杂装备的维修性能分析与评价提供有效的方法、技术与工具支撑。发明了一种面向维修仿真的非对称串并联式6自由度力反馈设备，开发了复杂装备虚拟维修仿真系统，成果应用于重要海军装备的虚拟维修仿真与可维修性设计。在Mechanism and Machine Theory、Robotics and Computer-Integrated Manufacturing等重要学术期刊与国际学术会议录用发表SCI/EI论文14篇，授权发明专利3项，获软件著作权1项，获2011年国家科技进步二等奖1项。

中文关键词： 面向维修的设计；维修仿真；拆装模拟；物理建模；力反馈操作

英文摘要： Maintainability design is an important content of complicated equipment development. By maintenance process simulation, maintainability defects can be detected and improved in early design stage. In this project, the technologies of physically based simulation and force feedback operation of disassembly and assembly process in maintainability design of complex equipment are studied systematically. The trajectory planning of maintenance tools with clearances based on dynamic response spectrum, the disassembly and assembly process simulation based on hybrid dimension modeling of irregular worn surfaces, the motion navigation of maintenance operations, and force feedback operation based on dynamics coupling calculation are proposed. Thus, the effect of physical factor, such as wear abrasion, contact and operation force on maintenance performance is simulated.Therefore, effective methods, technologies, and tools have been achieved for designer to analyze and evaluate maintenance performance in early stage. A maintenance simulation system has been developed, which has been applied to development of major navy equipment.14 papers have been published and indexed by SCI/EI, 3 patents of invention have been authorized, 1 software copyright has been obtained, and a second award of 2011 national science and technology progress has been obtained.

英文关键词： Design for maintainability; maintenance simulation; disassembly and assembly simulation; physically based modeling; force feedback operation