Design and control of a collision-resilient aerial vehicle with an icosahedron tensegrity structure

We present the tensegrity aerial vehicle, a design of collision-resilient rotor robots with icosahedron tensegrity structures. The tensegrity aerial vehicles can withstand high-speed impacts and resume operation after collisions. To guide the design process of these aerial vehicles, we propose a model-based methodology that predicts the stresses in the structure with a dynamics simulation and selects components that can withstand the predicted stresses. Meanwhile, an autonomous re-orientation controller is created to help the tensegrity aerial vehicles resume flight after collisions. The re-orientation controller can rotate the vehicles from arbitrary orientations on the ground to ones easy for takeoff. With collision resilience and re-orientation ability, the tensegrity aerial vehicles can operate in cluttered environments without complex collision-avoidance strategies. Moreover, by adopting an inertial navigation strategy of replacing flight with short hops to mitigate the growth of state estimation error, the tensegrity aerial vehicles can conduct short-range operations without external sensors. These capabilities are validated by a test of an experimental tensegrity aerial vehicle operating with only onboard inertial sensors in a previously-unknown forest.