The usage and impact of deep learning for cleaner production and sustainability purposes remain little explored. This work shows how deep learning can be harnessed to increase sustainability in production and product usage. Specifically, we utilize deep learning-based computer vision to determine the wear states of products. The resulting insights serve as a basis for novel product-service systems with improved integration and result orientation. Moreover, these insights are expected to facilitate product usage improvements and R&D innovations. We demonstrate our approach on two products: machining tools and rotating X-ray anodes. From a technical standpoint, we show that it is possible to recognize the wear state of these products using deep-learning-based computer vision. In particular, we detect wear through microscopic images of the two products. We utilize a U-Net for semantic segmentation to detect wear based on pixel granularity. The resulting mean dice coefficients of 0.631 and 0.603 demonstrate the feasibility of the proposed approach. Consequently, experts can now make better decisions, for example, to improve the machining process parameters. To assess the impact of the proposed approach on environmental sustainability, we perform life cycle assessments that show gains for both products. The results indicate that the emissions of CO2 equivalents are reduced by 12% for machining tools and by 44% for rotating anodes. This work can serve as a guideline and inspire researchers and practitioners to utilize computer vision in similar scenarios to develop sustainable smart product-service systems and enable cleaner production.
翻译:深度学习在清洁生产和可持续性方面的使用和影响仍被少数探索。本研究展示了如何利用深度学习提高生产和产品使用中的可持续性。具体来说,我们利用基于深度学习的计算机视觉来确定产品的磨损状态。所得的见解可以作为改进整合性和结果方向的新产品服务系统的基础。此外,这些见解有望促进产品使用改进和研发创新。我们在两个产品上展示我们的方法:加工工具和旋转X射线阴极。从技术上讲,我们展示了使用基于深度学习的计算机视觉来识别这些产品的磨损状态是可行的。具体来说,我们通过这两种产品的显微镜图像来检测磨损。我们利用U-Net进行语义分割,以基于像素粒度检测磨损。所得的平均DICE系数为0.631和0.603证明了所提出的方法的可行性。因此,专家现在可以做出更好的决策,例如改进加工过程参数。为了评估所提出方法对环境可持续性的影响,我们进行了生命周期评估,两个产品都表现出益处。结果表明,加工工具的CO2当量排放降低了12%,旋转阴极降低了44%。此研究可以作为一个指南,启发研究人员和实践者在类似情境中使用计算机视觉开发可持续智能产品服务系统并实现清洁生产。